- BI-FIT™ is a superior functional alternative to traditional paper based insole boards and more cost effective than molded TPU insole products
- Bi-Fit™ is prepared via a patented manufacturing process where a single or dual hardness PE (softer) or PP (harder) plastic is extruded to create a flexible forepart and a rigid back part in one easy part
- A spun non woven fabric is attached to the PE and PP in the extrusion process, creating a permanent bond, while promoting easy cementing in any shoe manufacturing process
- Bi-Fit™ is an eco-friendly sustainable product as it is made using 80% post consumer recycled PE or PP plastic
- Since Bi-Fit™ is made of PE or PP plastic, it is therefore waterproof (a benefit for active and outdoor sports)
- BI-FIT™ – for MOLDED applications:
- Molded Bi-Fit™ is compression molded. Sheets are heated to 120c – 150c then put into a cold mold
- Bi-Fit™ can be molded with flex bars to increase flexibility, and I-beams”to increase rigidity
- Bi-Fit™ can be molded with cavities (to take added cushioning parts), or with cut-aways for comolded or post applied combinations
- Cushioning foams can be attached after molding, or Poured PU can be co-molded to Bi-Fit™ (such as a tuckboard + insole combination or as a top layer to Bi-Fit™ and through a heel cutout)
- Single color print or logo can be added to spun non woven cover or backer
- Water proof backer or cover available
- B-Fit™ molds can be blocker in the forepart allowing 1 mold for every 3 half size
- Bi-Fit™ mold cost are NT22,000 or US $750 each. 300,000 + pair program, No mold charge
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